Reviving the Cosworth XD Engine: Expert Guidance and Innovative Solutions

- Authors
- Published on
- Published on
- Name
- By Dushyant
- (@dishs)
In a thrilling episode of Rob Dahm's automotive escapades, the team delves into the intricate world of rebuilding the legendary Cosworth XD engine for an Indy car. With guidance from Cosworth experts and the expertise of a McLaren 12C owner, they embark on a journey filled with torque-to-yield bolts, roller bearings, and thrust washers. The engine's oil system is dissected, revealing unique features like centrifugal separation and oil cooling not commonly found in road cars. As the rebuild progresses, challenges arise with components like the alternator, water pump, and oil pump, requiring meticulous attention to detail.
Amidst the engine overhaul, Rob introduces the innovative 8 Sleep Pod 4 for optimal sleep quality, showcasing his commitment to comfort and performance both in and out of the garage. The team navigates through issues with o-rings, coolant channels, and injector fuel rails, demonstrating resilience and problem-solving skills in the face of mechanical hurdles. A fascinating discovery is made regarding the purpose of the 9th throttle body in enhancing turbo boost response, shedding light on the engine's high-performance capabilities.
With each component meticulously installed and every challenge bravely tackled, the team reaches a pivotal moment as the completed Cosworth XD engine is ready to be placed into the chassis. This significant milestone marks a triumph in their quest to revive the heart of an Indy car, showcasing the dedication, skill, and passion that drive the team at Rob Dahm to push the boundaries of automotive excellence.

Image copyright Youtube

Image copyright Youtube

Image copyright Youtube

Image copyright Youtube
Watch We build the Cosworth IndyCar engine. Ready to Rev to 15k… maybe on Youtube
Viewer Reactions for We build the Cosworth IndyCar engine. Ready to Rev to 15k… maybe
Brother's synchronized laugh is cursed and glorious
Contacting and visiting Cosworth was legendary
Doing The 12rotor, 1rotor, and Cosworth simultaneously
Teaser at the end was impressive
Engineering for racing engines is top-notch
The Dahm brothers' laugh is always entertaining
Excitement to hear the engine sing
Interest in seeing the completion of the engine
Appreciation for the detailed breakdown of the Cosworth engine
Desire for longer videos showcasing and discussing each part of the build
Related Articles

Rob Dahm's Dragster Transformation: 12-Rotor Engine and Luxury Surprises
Rob Dahm transforms a dragster with a 12-rotor engine, using 3D scanning and CAD design. He surprises his dad with a Rolls-Royce from Turo, showcasing meticulous attention to detail in chassis alignment and engine mounting for optimal performance.

Rob Dahm's Engine Dyno Prep: New Starters, Custom Gears, and Performance Boost
Rob Dahm's team preps for engine Dyno with new starters by Tyson, addressing safety concerns with sturdy anchors. Custom gears by Wasp enhance performance.

Revolutionize Your Rotary Engine with Billet Aluminum Rotors
Revitalize your rotary engine with innovative Billet aluminum rotors from Cube 3 CNC. Lightweight and high-performance, these rotors undergo rigorous testing for optimal power and efficiency. Explore the future of rotary engines today!

Rob Dahm's Miata Transformation: Unleashing Joel's 200-HP Power
Rob Dahm transforms a Miata with a 200-horsepower one-rotor engine named "Joel." Rare e-shafts and innovative adaptations make this project a groundbreaking feat of engineering. Stay tuned for updates on this extraordinary build.