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Reviving a 2005 Ram 3500: Window Installation, Lighting Upgrades, and Painting Disaster

Reviving a 2005 Ram 3500: Window Installation, Lighting Upgrades, and Painting Disaster
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    By Dushyant
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    (@dishs)

In this riveting episode of B is for Build, the team dives headfirst into the intricate process of installing windows, upgrading lighting, and facing a catastrophic painting disaster on their ambitious 2005 Ram 3500 truck build. What started as a simple front end damage repair quickly escalated into a full-blown frame rebuild, a front end facelift, and the construction of a camper truck habitat. As they meticulously prep the windows by cutting UV-resistant plexiglass and sealing it with window weld polyurethane, little did they know that a painting nightmare of epic proportions awaited them.

The interior painting saga unfolds as they aim to protect the metal from rust, only to be met with a water-based paint reaction gone wrong due to poor ventilation. The paint runs amok, causing unexpected rust spots and requiring extensive cleaning and repainting efforts. The exterior waterproofing inadvertently leads to paint dripping and pooling, adding another layer of complexity to their already daunting task. With a keen eye for detail and a determination to overcome setbacks, the team embarks on a mission to salvage their paint job through spot touch-ups and heat cycling.

Rust reformer becomes their best friend as they tackle fresh rust spots before applying a new coat of paint to ensure comprehensive coverage. Armed with a Harbor Freight HVLP gun and a commitment to proper ventilation, they set out to rectify their mistakes and bring their truck build back from the brink of disaster. As they navigate through the challenges and setbacks, one thing is clear - the team at B is for Build is not one to back down from a challenge, no matter how daunting it may seem.

reviving-a-2005-ram-3500-window-installation-lighting-upgrades-and-painting-disaster

Image copyright Youtube

reviving-a-2005-ram-3500-window-installation-lighting-upgrades-and-painting-disaster

Image copyright Youtube

reviving-a-2005-ram-3500-window-installation-lighting-upgrades-and-painting-disaster

Image copyright Youtube

reviving-a-2005-ram-3500-window-installation-lighting-upgrades-and-painting-disaster

Image copyright Youtube

Watch The Worst Painting Mistake We've Ever Made... Overland Camper Truck Build on Youtube

Viewer Reactions for The Worst Painting Mistake We've Ever Made... Overland Camper Truck Build

Importance of ventilation while painting

Concerns about adhesion and corrosion due to lack of proper preparation

Suggestions to pressure wash the outside to remove paint and use flood lights for better visibility

Comments on the choice of paint used and its curing process

Recommendations for using Raptor liner inside for sealing and sound deadening

Suggestions for using toothbrush on Raptor liner to clean paint off, and not gluing windows for ventilation and safety

Advice to use epoxy or etch primer for painting

Humorous comments on mistakes and learning experiences

Recommendations for ventilation, insulation, and sound deadening

Appreciation for showing mistakes and learning process

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